Category: Recalls

High Voltage Battery May Short Circuit: Ford Motor Company is recalling certain 2020-2022 Lincoln Aviator and Ford Explorer vehicles.

NHTSA Campaign Number: 23V626000

Manufacturer Ford Motor Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 2,954

Summary

Ford Motor Company (Ford) is recalling certain 2020-2022 Lincoln Aviator and Ford Explorer vehicles equipped with 3.0L PHEV engines. A manufacturing defect in one or more of the high voltage battery cells may result in an internal short circuit and battery failure.

Remedy

Dealers will perform a Battery Energy Control Module (BECM) diagnostic test and replace the high voltage battery pack, as necessary, free of charge. Owner notification letters are expected to be mailed October 2, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford Motor Company’s number for this recall is 23S53.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Loose Battery Cables May Cause Fire: Chrysler (FCA US, LLC) is recalling certain 2023-2024 Alfa Romeo Tonale and 2023-2024 Dodge Hornet plug-in hybrid electric vehicles

September 2023

NHTSA Campaign Number: 23V623000

Manufacturer Chrysler (FCA US, LLC)

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 4,129

Summary

Chrysler (FCA US, LLC) is recalling certain 2023-2024 Alfa Romeo Tonale and 2023-2024 Dodge Hornet plug-in hybrid electric vehicles. The 12-volt battery positive cable and/or high voltage connector cable may not be tightened properly, which can overheat the electrical connections and result in a fire while parked or driving.

Remedy

Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect and tighten the cable connections as necessary, free of charge. Owner notification letters are expected to be mailed before October 27, 2023. Owners may contact FCA US, LLC customer service at 1-800-853-1403. FCA US, LLC’s number for this recall is 98A.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Fuel Supply Module May Overheat and Melt Flange: Bentley Motors, Inc. (Bentley) is recalling certain 2017-2023 Bentayga vehicles.

September 2023

NHTSA Campaign Number: 23V592000

Manufacturer Bentley Motors, Inc.

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 3,527

Summary

Bentley Motors, Inc. (Bentley) is recalling certain 2017-2023 Bentayga vehicles. The fuel supply module wiring can overheat and melt the flange, resulting in a fuel leak.

Remedy

Dealers will replace the flange and fuel supply module wiring, free of charge. Owner notification letters are expected to be mailed September 29, 2023. Owners may contact Bentley customer service at 1-800-777-6923. Bentley’s number for this recall is RE23/19.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

30-Amp Shore Power Inlet Failure May Cause Fire: Forest River, Inc. is recalling certain 2024 Coachmen Beyond, Galleria, and Nova motorhomes

August 2023

NHTSA CAMPAIGN NUMBER: 23V575000

NHTSA Campaign Number: 23V575000

Manufacturer Forest River, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 16

Summary

Forest River, Inc. (Forest River) is recalling certain 2024 Coachmen Beyond, Galleria, and Nova motorhomes, equipped with certain SmartPlug 30-Amp Shore Power Inlets. The manganese bronze D-rings may crack or fail when over-tightened.

Remedy

Dealers will install a new smart plug, free of charge. Owner notification letters were mailed August 16, 2023. Owners may contact Forest River customer service at 574-825-6319. Forest River’s number for this recall is 225-1669.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to www.safercar.gov.

Generator Set Fuel Hose May Cause Gas Leak: Airstream, Inc. (Airstream) is recalling certain 2019-2023 Ford Transit, 2020 RAM, and 2020-2022 Sprinter recreational vehicles upfitted by Creative Mobile Interiors

NHTSA Campaign Number: 23V522000

Manufacturer Airstream, Inc.

Components FUEL SYSTEM, GASOLINE, EQUIPMENT

Potential Number of Units Affected 19

Summary

Airstream, Inc. (Airstream) is recalling certain 2019-2023 Ford Transit, 2020 RAM, and 2020-2022 Sprinter recreational vehicles upfitted by Creative Mobile Interiors. The fuel hose between the inline fuel filter and the injection pump module (IMP) may have inadequate clamp force, possibly resulting in a gasoline leak.

Remedy

Dealers will inspect and replace the fuel hose and clamps as necessary, free of charge. Owner notification letters are expected to be mailed September 25, 2023. Owners may contact Airstream customer service at 1-877-596-6505 or 1-937-596-6111 ext. 7401 or 7411.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Electric Oil Pump Assembly May Cause Fire: Hyundai Motor America (Hyundai) is recalling certain 2023-2024 Palisade, 2023 Tucson, Sonata, Elantra, and Kona vehicles.

August 2023

NHTSA Campaign Number: 23V526000

Manufacturer Hyundai Motor America

Components POWER TRAIN

Potential Number of Units Affected 52,008

Summary

Hyundai Motor America (Hyundai) is recalling certain 2023-2024 Palisade, 2023 Tucson, Sonata, Elantra, and Kona vehicles. The electronic controller for the Idle Stop & Go oil pump assembly may contain damaged electrical components that can cause the pump controller to overheat.

Remedy

Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will inspect and replace the electric oil pump controller, as necessary, free of charge. Owner notification letters are expected to be mailed September 25, 2023. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai’s number for this recall is 246.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Coolant Leak in Engine Compartment May Cause Fire: McLaren Automotive Incorporated (McLaren) is recalling certain 2019-2020 600LT Coupe and Spider vehicles.

NHTSA Campaign Number: 23V484000

Manufacturer McLaren Automotive Incorporated

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 652

Summary

McLaren Automotive Incorporated (McLaren) is recalling certain 2019-2020 600LT Coupe and Spider vehicles. The joint between the temperature sensor housing and the hose from the outboard radiator may not be sealed properly, which can result in coolant leaking into the engine compartment.

Remedy

Dealers will replace the coolant hose, temperature sensor housing, and constant pressure clamp, free of charge. The manufacturer has not yet provided a schedule for recall notification. Owners may contact McLaren customer service at 1-646-429-8916.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Improperly Secured Electrical Wiring Harness: Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2022-2023 C300 and 2023 AMG C43 vehicles.

NHTSA Campaign Number: 23V463000

Manufacturer Mercedes-Benz USA, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,552

Summary

Mercedes-Benz USA, LLC (MBUSA) is recalling certain 2022-2023 C300 and 2023 AMG C43 vehicles. The ground connections for the electrical wiring harness may not be secured properly, which can result in the electrical wiring harness overheating.

Remedy

Dealers will inspect and repair the ground connections for the electrical wiring harness, as necessary, free of charge. Owner notification letters are expected to be mailed August 29, 2023. Owners may contact MBUSA customer service at 1-800-367-6373.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Loss of Power or Fire from Damaged Control Module: Ford Motor Company (Ford) is recalling certain 2019-2020 Fusion PHEV vehicles.

NHTSA Campaign Number: 23V440000

Manufacturer Ford Motor Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 14,452

Summary

Ford Motor Company (Ford) is recalling certain 2019-2020 Fusion PHEV vehicles. The battery energy control module (BECM) may become damaged due to excessive voltage and current flow.

Remedy

Owners are advised not to charge their vehicles until the remedy is completed. The remedy is currently under development. Interim letters notifying owners of the safety risk are expected to be mailed July 10, 2023. Second letters will be sent once the remedy is available. Owners may contact Ford customer service at 1-866-436-7332. Ford’s number for this recall is 23S33.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Alternator Positive Cable May Chafe and Cause Fire: PACCAR, Incorporated is recalling certain 2022-2023 Peterbilt 579 vehicles with MX-13 engines and 160-amp alternators

NHTSA Campaign Number: 23V423000

Manufacturer PACCAR Incorporated

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 4,914

Summary

PACCAR, Incorporated (PACCAR) is recalling certain 2022-2023 Peterbilt 579 vehicles equipped with MX-13 engines and 160-amp alternators. A fastener on the front spring bracket may have been installed with the head on the outside of the frame rail, which can chafe and damage the alternator positive cable.

Remedy

Dealers will replace the frame fastener and secure the alternator cable, free of charge. Owner notification letters are expected to be mailed August 11, 2023. Owners may contact Peterbilt’s customer service at 1-940-591-4220. PACCAR’s number for this recall is 23PBD.